Guide to Maintain Your Electric Motor
In recent times, electric motors have become a regular part of many companies’ predictive maintenance singapore. Electric motors have become more efficient in recent years and have helped these companies perform their daily tasks quickly and reliably. However, many companies make the mistake of neglecting maintenance and do not understand why their motors do not perform as well as they used to. In fact, without proper care, some motors are irreparable and must be replaced. This increases costs for the company, but it can also increase downtime and decrease productivity. The good news is that these problems can be avoided.
Regular Inspection
There is much to discover simply by making a visual inspection of an electric motor. Just take a look at the physical condition and watch for any signs. If the motor has been working in a rugged environment, you may find signs of rust or dirt buildup on the various components. All of these are potential internal problems, as any debris can limit the unit’s operation. Pay attention to the motor windings and look for a burnt smell from overheating. The relay and contacts should also be free of rust and dirt, which can affect these motors’ lives.
Check the Rotator and Stator
The rotor and stator are the core of your electric motor. If these parts are not working properly, your motor may not run well or at all. To make sure that all is well with the rotor and stator: utilize a feeler gauge to examine the space between the stator and rotor to make sure there is the same gap all the way around. Next, note the clearances at the top, bottom, and both sides and compare them to your readings or the manufacturer’s clearance specifications. Any debris is a sign that your bearings are excessively worn, and it may be time to replace them.
Examine the Bearings
Bearing failures are some of the most common and most straightforward problems to fix. If bearings are neglected, several things can go wrong with your electric motor. This section will look at how to inspect your motor bearings and avoid unnecessary bearing wear. If you hear unusual sounds from your motor, you can use a stethoscope to determine what part of the motor is making the sound. It is also a preventative measure to use the stethoscope from time to time to listen for strange sounds coming from the engine, so you can cover up the problem before it causes further damage to other engine components. Check the oil rings (if present) and look for excessive shaft play.
Keep Records
Whenever check-ups are conducted, users should record the evaluations performed and the results collected to determine trends. Document all replacements or repairs performed on each engine part. This will allow a better understanding of each part of the transmission, including problems addressed or replaced. This will be useful for future inspections especially if you are planning to start an oil company.…